A case study on the importance of terminology: A canned beverage producer received and used cans from a supplier without issues over multiple months of storage. However, without warning, several runs of cans in 2024 showed evidence of hydrogen sulfide (“rotten egg” aromas) and corrosion within a month. The cans were reported to have a “Gen II”, “BPA-NI”, and “Hard-to-Hold” liner. What went wrong?

“Not CAN you can wine, MAY you can wine!”
The grammar police can be infuriating, especially when the “error” has little impact on understanding. Who cares if you confuse “can” and “may” or end a sentence with a preposition (“Who did I give my canned wine to?”) or use a little hyperbole (“This canned cider is literally the best cider I have ever tasted!”) if the meaning is still clear?
In wine production and other areas of food science and technology, however, precision in word choice and phrasing is critical to prevent quality issues. Pity the poor intern who confuses “sulfur” (for powdery mildew) and “sulfites” (the preservative) because of poorly written instructions, or who added 1% w/w tartaric acid instead of 1 g/L tartaric acid – it happens!
Canned wine – what’s in your liner?
For wine or cider in aluminum beverage cans, the use of precise terminology is especially important when selecting the appropriate can liner. The liner is a 1-10 micron layer of polymer that coats the can interior to maintain quality and prevent package failure. A typical table wine or cider stored in an unlined aluminum can would start leaking within weeks due to aluminum corrosion and would also take on an intense odor of rotten eggs due to reaction of sulfites with aluminum to produce hydrogen sulfide (H2S). Recent research by our groups at Cornell University has shown that the choice of can liner material is critical to slow these processes and ensure adequate shelf life (Montgomery et al., 2023; Sheehan et al., 2024). In our experiences, we have found three acceptable liner materials for sulfited beverages in cans [1].
- Bisphenol A (BPA) epoxy [2]
- valPure® V70, a BPA – non intent (BPA-NI) epoxy
- aTULC, a much thicker laminated polyester
These materials will result in low (<10 µg/L) H2S accumulation after ~6 mo storage at room temperature (Montgomery et al., 2023). These values will be around the sensory threshold of ~1 µg/L, and comparable to typical values observed in glass-packaged wines. By comparison, wines canned with unacceptable liner materials like acrylic or thinner forms of polyester may accumulate > 10 µg/L H2S in less than one week!
OK, we need the right liner. Seems easy. What’s the problem?
In brief, beverage can liner terminology is a mess. The industry jargon and terminology around beverage can liners are so convoluted that it’s challenging to know if a particular liner will work for your product. A summary of key terms used in the industry to describe liners is shown in the table below. Many of these terms (e.g. “Gen II”, “BPA-NI”, “Hard-to-Hold”) are ambiguous and describe multiple types of can liner materials, including materials unsuited for sulfited beverages. This problem is exacerbated because many wine and cider makers don’t buy directly from can manufacturers – it is common practice to purchase from can suppliers who may also do the artwork and/or packaging. These suppliers do not always use terminology in a manner consistent with can manufacturers.

Back to the case study – what went wrong?
The contract from the can supplier stated the cans would be “Hard-to-Hold”, “BPA-NI”, and “Gen II”. As shown in the table above, these specifications do not guarantee an appropriate liner material for canned wines and ciders. Initially, the can supplier was providing cans with valPure V70 BPA-NI epoxy liners at “Hard-to-Hold” thickness. However, in mid-2024, new can liners were introduced, after which H2S defects appeared. Analysis of the can liners by Fourier Transform – Infrared Spectrometry (FT-IR) at our Cornell University labs revealed that the new can liner was based on acrylic. Accelerated aging trials performed at our labs showed that after 3 d storage of coupons at 50 °C in a high molecular SO2 wine, the new faulty liners produced 10-fold more H2S than the older acceptable liners. The new acrylic liners may have fulfilled the contract by being Hard-to-Hold (thickest available), BPA-NI (no BPA), and Gen II (newer formulation), but they were not suitable for use with sulfited beverages.

FT-IR spectra of faulty acrylic liners and acceptable valPure V70 liners. Both liners were BPA-NI, Gen II, and at Hard-to-Hold thickness.

H2S (“rotten egg” aroma) formed during accelerated aging trials of acceptable and faulty lined coupons in a high SO2 test wine and stored for 3 d at 50 °C. Values >10 µg/L are of concern for long term storage at room temperature.
Take-home messages
If you produce canned wine or cider, check your contract with your supplier. The language should specify an appropriate liner material (e.g. traditional BPA based epoxies, valPure V70 or aTULC) at the maximum available (“Hard-to-Hold”, “C” weight, or related term) thickness. New appropriate liner materials may become available but you should literally require that all substitutions be approved.
[1] As of April 2025, BPA and V70 lined cans are produced by several companies in the US, including Ardagh, Ball, and CanPack. Cans with aTULC liners are produced by VulCan Packaging.
[2] BPA epoxy liners dominated the beverage can market until the 2010s, but recent concerns about the role of BPA as an endocrine disruptor have resulted in California regulations (Prop 65) requiring a warning to be placed on BPA containing materials. As a result, many canned beverage producers are seeking BPA-NI liners to avoid the need for a warning label.
[3] Other industry terms for liner thickness include “A” or “beer-weight” (thinnest liner) and “B” or “soda-weight” (intermediate thickness).
About the authors: Dr. Gavin Sacks is a professor in Cornell's Department of Food Science. His lab focuses on determining the effects of production decisions on food and beverage flavor, and developing new tools to measure flavor compounds. Austin Montgomery and Anike Abegunde are PhD students in Dr. Sacks' lab, and are researching the interaction of can packaging with corrosive beverages like wine. Likewise, Dr. Julie Goddard is a professor in Cornell's Department of Food Science, and her lab develops novel materials to improve the sustainability of the food industry. Héctor Ramírez, a PhD student in Dr. Goddard's lab, is developing new beverage can liners with anticorrosive properties.
Funding: Funding for research at Cornell was provided by the New York Wine and Grape Foundation (NYWGF). Cans were supplied by anonymous industry collaborators. Initial research was supported by USDA National Institute of Food and Agriculture – Hatch Project NYC-143434. This research was also supported in part by the intramural research program of the U.S. Department of Agriculture, National Institute of Food and Agriculture, Agriculture and Food Research Initiative program (accession number 2023-67017-39865). The findings and conclusions in this publication have not been formally disseminated by the U. S. Department of Agriculture and should not be construed to represent any agency determination or policy. The U.S. Government is authorized to reproduce and distribute reprints for Governmental purposes notwithstanding any copyright notation thereon.
References:
Montgomery, A., Allison, R. B., Goddard, J. M., & Sacks, G. L. (2023). Hydrogen sulfide formation in canned wines under long-term and accelerated conditions. American Journal of Enology and Viticulture, 74(1).
Sheehan, M. J., Suarez, J. H. R., Benefeito, M. M., Goddard, J. M., & Sacks, G. L. (2024). Hydrogen Sulfide Formation in Canned Wines: Variation Among Can Sources. American Journal of Enology and Viticulture, 75(1), 0750003. https://doi.org/10.5344/ajev.2023.23069
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